Spare Parts

aquaculture gearbox


  • 1 : 14 Ratio of speed reducing capacity.
  • Nylon body.
  • High capacity ball bearings are used.
  • Dual oil seals.
  • Bewel Gears 20 mn cr5
  • Helical Gear 20 mn Cr5
  • Suitable upto 3 hp motor.

Product Description

Ardis Enviro Solution: Revolutionizing Aquaculture with Nylon Gear Boxes


In a significant leap forward for the aquaculture industry, Indian tech startup Ardis Enviro Solution has introduced a groundbreaking innovation: gear boxes made from nylon material. This development addresses a long-standing issue faced by farmers and promises to enhance the efficiency and durability of aquaculture equipment.


### The Problem with Cast Iron Gear Boxes


Traditionally, gear boxes in aquaculture systems have been made from cast iron. While cast iron is robust and capable of withstanding substantial mechanical stress, it has a critical weakness: susceptibility to rust and corrosion. In aquaculture environments, where equipment is frequently exposed to saltwater, this vulnerability becomes a significant drawback.


Saltwater accelerates the corrosion process in cast iron gear boxes, leading to rust and degradation. This not only compromises the functionality of the equipment but also necessitates frequent replacements. For farmers, this means increased maintenance costs, operational downtime, and the added burden of regularly sourcing and installing new gear boxes. The constant cycle of replacement and maintenance hampers productivity and drives up operational expenses.


### The Nylon Gear Box: A Game-Changer


Ardis Enviro Solution's innovative use of nylon for gear box construction presents a solution to these challenges. Nylon, a high-performance engineering polymer, offers several advantages over traditional materials like cast iron:


  1. **Corrosion Resistance**: Unlike cast iron, nylon is impervious to rust and corrosion. This makes it an ideal material for equipment used in harsh, saltwater environments.


  1. **Durability**: Nylon gear boxes are highly durable and can withstand significant mechanical stress. They offer a longer lifespan compared to their cast iron counterparts, reducing the need for frequent replacements.


  1. **Lightweight**: Nylon is significantly lighter than cast iron. This reduces the overall weight of the equipment, making it easier to handle and install.


  1. **Cost-Effective**: Over time, the extended lifespan and reduced maintenance requirements of nylon gear boxes can lead to substantial cost savings for farmers.


### Precision Manufacturing with CNC Machines


To manufacture these high-quality nylon gear boxes, Ardis Enviro Solution has invested in state-of-the-art CNC (Computer Numerical Control) machines. CNC technology allows for precision engineering, ensuring that each gear box meets exacting standards of quality and performance.


The new production unit, equipped with these advanced CNC machines, has a manufacturing capacity of 2,500 gear boxes per month. This capacity not only meets current demand but also positions the company to scale up production as the adoption of nylon gear boxes grows within the industry.


### Impact on the Aquaculture Industry


The introduction of nylon gear boxes is set to bring about a transformative change in the aquaculture sector. Farmers who have long struggled with the limitations of cast iron gear boxes now have access to a superior alternative. The benefits are manifold:


- **Reduced Maintenance Costs**: With nylon gear boxes, farmers can significantly cut down on maintenance expenses. The material's resistance to corrosion means fewer replacements and repairs, leading to lower overall costs.


- **Increased Operational Efficiency**: Durable and reliable gear boxes mean less downtime for equipment maintenance and replacement. This translates to more consistent and efficient farming operations.


- **Enhanced Productivity**: With fewer interruptions and lower maintenance demands, farmers can focus more on optimizing their aquaculture processes, leading to increased productivity and yield.